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Practices

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STRATEGY: Sony Automates Their Way To Customer Responsiveness
In the entertainment media world of DVDs, CDs and Blu-ray™ disks, a day in the market is an eternity. This leader in digital media learned that rapid delivery to the shelf is critical, unused inventory is costly, hot titles cool as fast as they are released and nobody knows exactly how many Casino Royale movies America will buy. In this valuable study of lean thinking, Sony DADC leveraged automated material handling to support their Rapid Replenishment and Postponement initiatives to improve delivery, reduce cost and cut the waste from their supply chain.
download  (pdf) 0.90mb

DESIGN: The Optimization Methodology Used At McKesson
When one of the largest global distributors of pharmaceuticals decided to design their latest and most advanced DC, they employed a rigorous, iterative process with all the checkpoints and measures you’d expect. This best-in-class study will walk us through their objectives, process, team and results that bring them to the point of justification.
download  (pdf) 1.09mb

JUSTIFICATION: Developing A Credible ROI For Automation At Nestlé
Domestic food and beverage makers have long turned to automation to improve profit and sidestep challenges in the labor market. In this example, we will hear from a leader in food production on how they developed a design and supporting ROI analysis to justify a fully automated, high density storage facility. Ribbon cutting is scheduled for early 2008!
download  (pdf) 1.10mb

INNOVATION: Green DCs For Sustainable & Responsible Growth
As global distribution demands grow, so must our innovation in the fields of environmental protection and energy consumption. This session will highlight the elements of the U.S. Green Building Council’s Leadership in Energy and Environmental Design (LEED) program, providing insight to improving business performance and care for the environment through sustainable strategies. In addition, the LEED Gold-rated General Motors facility in Lansing, Michigan will be used as a case study to illustrate the tangible outcomes of an integrated LEED strategy.
download  (pdf) 4.71mb

INTEGRATION: Deploying & Enjoying Integrated Technologies At Brown Printing
This case study highlights the successful integration of multiple software systems (ERP, WMS, TMS, WCS) and several automation technologies (AS/RS, conveyors, AGVs) at Brown Printing’s flagship facility in Waseca, MN. The results propelled Brown Printing to a true evolution in their marketplace, traditionally dominated by conventional systems.
download  (pdf) 35.2mb

GO LIVE: Kraftmaid Cabinets In Full Production
Last year we examined the design process and engineering phase of this unique automated woodworking plant in Salt Lake City. This sequel will present the results of the project that involved AS/RS, AGVs and Equipment Management Software to service what is probably the most elegant wood craft operation in the U.S.
download  (pdf) 176.mb

BEYOND ASSETS: Supply Chain Solutions As A Service
The traditional model of owning and operating automated material handling solutions is being challenged by a new model. HK Production Logistics, a newly formed HK Systems business unit, combines traditional third party logistics services with the efficiencies of leading automation technology. As a turnkey provider of inventory control, assembly, kitting and sequencing services, HKPL is able to provide world class inbound supply chain services. This session will explain how today’s global supply chain can benefit from this model.
download  (pdf) 84.1mb

MODERNIZATION: Major Upgrade Of Automation At Long Island Rail Road
The government agency that keeps the trains of Long Island on the track had reached a point in the life of their automated warehouse where modernization was imperative. Here we will explore the business drivers for the upgrade and learn what it takes to retrofit critical operational technologies without impacting the owner or passenger.
download  (pdf) 1.93mb

COMMITMENT: Smokin' Automation For Over 20 Years At R.J. Reynolds Tobacco Company
Best of breed companies don't just dabble in productivity, they embrace it. This profile will highlight RJR's 3 highly automated facilities that serve both production and distribution. We will focus on what long-term results can be expected from such commitment and what lessons can be drawn from experience.
download  (pdf) 1.12mb

Helpful Tools:
+ ROI Spreadsheets
+ Mat'l Handling Design Tool
+ 3D Virtual Warehouse
Organizations:
WERC - Warehousing Education and Research Council
CSCMP - Council of Supply Chain Management Professionals
ALA - American Library Association
EPC Global - RFID
FREE Stuff:
Conveyor Safety Poster


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